High-Pressure Oil System Repair Bundle
6.0L Ford Power Stroke
2004.5–2010
PART # SP100-OR100-IP100
6.0L Ford Power Stroke
2004.5–2010
PART # SP100-OR100-IP100
Fix the three most common high-pressure oil failure points on your 6.0L in one job — and save 5% doing it.
Long cranks, hard hot starts, and sudden no-starts on the 6.0L Power Stroke almost always trace back to the high-pressure oil system: worn stand pipe O-rings, leaking oil rail ball tubes, or a failing STC fitting. This bundle attacks all three at once, so you open up the engine one time and knock out the whole system.
Most aftermarket and even OEM stand pipes fail the same way: extreme oil pressure and heat wear out the sealing O-ring, causing leaks and pressure loss. Ours is reengineered at the core — a redesigned inner connector reduces the gap between metal parts, creating a tighter seal that puts less stress on the O-ring. The result: longer lifespan, better oil control, and no more pressure-related failures. Backed by a 1-year replacement warranty. Replaces 6E7Z-9A332-A/B, 3C3Z-9K042-A, 904-231, 904-192.
The factory snap-to-connect fitting between your HPOP and oil supply branch tube leaks or separates under pressure — the classic cause of hard hot starts and no-start conditions. This revised, bracketed design locks the fitting securely in place under sustained high-pressure operation, restoring proper injector control and dependable starts, hot or cold. A direct bolt-in fix — no cutting, no modifications. Replaces OE# 4C3Z-9B246-F (also crosses to 4C3Z9B246A/D/E, 3C3Z-9H529-A, 1879930C93).
A complete 17-piece kit with ball tubes, high-temperature fluoroelastomer O-rings, leak-proof nipple cups, and a black oxide–coated removal socket. The nipple cups are built to OEM-level specifications with a deflection groove that redirects oil away from critical sealing surfaces, restoring a secure injector seal. Repair instead of replace — service the ball tubes in place rather than buying a complete oil rail assembly.
Purchased separately, these three kits total $345.77. Bundled, you pay $328.48 — everything you need for a complete high-pressure oil system refresh in one box.
Your application
Browse the compatible applications below, or check your exact vehicle before adding this product to your cart.
For 6.0L Ford Power Stroke E/F-Series applications with the STC-style high-pressure oil pump connection. Excludes early round-pump / J-tube connections. Confirm the connection and build date before ordering, especially for a 2004.5 vehicle.
Inside the box
Included components for this product.
| Qty | Component |
|---|---|
| 1 |
SP100 Stand Pipe & Dummy Plug Kit
Two standpipes, two dummy plugs, one high-pressure oil gallery plug and one CCV O-ring.
|
| 1 |
OR100 Oil Rail Ball Tube Repair Kit
Eight ball-tube/nipple assemblies, eight fluoroelastomer O-rings and one removal socket.
|
| 1 |
IP100 STC Pump Fitting Kit
Support bracket, branch-tube adapter, HPOP adapter fitting, seal/O-ring set and mounting hardware.
|
SYSTEM LOCATIONS
Follow the high-pressure oil path from pump to injector and see which connections each kit services.
Standpipes feed pressurized oil from the branch tube into each rail; dummy plugs seal the unused rail ports.
Ball tubes and seals sit between the oil rails and injectors, keeping oil contained at each connection.
The updated fitting services the STC-style connection between the high-pressure oil pump and branch tube.
Pump, rails and injectors are shown for context. Confirm your existing pump connection before ordering.
Before you begin
Review the instructions and any application-specific requirements before you begin.
SP100 Stand Pipe & Dummy Plug Manual — Instructions for the SP100 component only. This is not a complete bundle, IP100 or OR100 installation manual.
One SP100 standpipe and dummy-plug kit, one OR100 oil-rail ball-tube repair kit and one IP100 STC fitting kit. See the contents for the parts included with each kit.
Confirm the STC-style pump connection and build date before ordering, especially on a 2004.5 vehicle. Early round-pump / J-tube connections are excluded.
The linked manual and guide cover SP100. Contact XOTIC for installation support for the IP100 and OR100 components.
The oil-system component kits carry the limited one-year warranty for non-fastener products, subject to the warranty policy.
WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov
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