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Free shipping over $100 · USA & Canada
Free shipping over $100 · USA & Canada

High-Pressure Oil System Repair Bundle

6.0L Ford Power Stroke

2004.5–2010

PART # SP100-OR100-IP100

Save 5% Save %
Original price $345.77
Original price $345.77 - Original price $345.77
Original price $345.77
Current price $328.48
$328.48 - $328.48
Current price $328.48
Availability:
in stock, ready to be shipped
1-Year Limited Warranty
Free shipping is available on orders over $100 shipping to the USA or Canada.

Overview

Fix the three most common high-pressure oil failure points on your 6.0L in one job — and save 5% doing it.

Long cranks, hard hot starts, and sudden no-starts on the 6.0L Power Stroke almost always trace back to the high-pressure oil system: worn stand pipe O-rings, leaking oil rail ball tubes, or a failing STC fitting. This bundle attacks all three at once, so you open up the engine one time and knock out the whole system.

What's in the Bundle
1. Stand Pipe & Dummy Plug Kit (SP100)

Most aftermarket and even OEM stand pipes fail the same way: extreme oil pressure and heat wear out the sealing O-ring, causing leaks and pressure loss. Ours is reengineered at the core — a redesigned inner connector reduces the gap between metal parts, creating a tighter seal that puts less stress on the O-ring. The result: longer lifespan, better oil control, and no more pressure-related failures. Backed by a 1-year replacement warranty. Replaces 6E7Z-9A332-A/B, 3C3Z-9K042-A, 904-231, 904-192.

2. Upgraded STC High Pressure Oil Pump Fitting Kit (IP100)

The factory snap-to-connect fitting between your HPOP and oil supply branch tube leaks or separates under pressure — the classic cause of hard hot starts and no-start conditions. This revised, bracketed design locks the fitting securely in place under sustained high-pressure operation, restoring proper injector control and dependable starts, hot or cold. A direct bolt-in fix — no cutting, no modifications. Replaces OE# 4C3Z-9B246-F (also crosses to 4C3Z9B246A/D/E, 3C3Z-9H529-A, 1879930C93).

3. High-Pressure Oil Rail Ball Tube Socket & O-Ring Repair Kit (OR100)

A complete 17-piece kit with ball tubes, high-temperature fluoroelastomer O-rings, leak-proof nipple cups, and a black oxide–coated removal socket. The nipple cups are built to OEM-level specifications with a deflection groove that redirects oil away from critical sealing surfaces, restoring a secure injector seal. Repair instead of replace — service the ball tubes in place rather than buying a complete oil rail assembly.

Bundle & Save 5%

Purchased separately, these three kits total $345.77. Bundled, you pay $328.48 — everything you need for a complete high-pressure oil system refresh in one box.

Fitment
  • 2004.5–2010 Ford 6.0L Power Stroke — F-250/350/450/550 Super Duty and E-Series vans
  • ⚠️ STC fitting kit fits late-build 2004.5+ trucks with the STC-style HPOP fitting only. Not compatible with early 2003–2004 round-pump / J-tube style connections.

Your application

The right fit comes first.

Browse the compatible applications below, or check your exact vehicle before adding this product to your cart.

Check my vehicle

For 6.0L Ford Power Stroke E/F-Series applications with the STC-style high-pressure oil pump connection. Excludes early round-pump / J-tube connections. Confirm the connection and build date before ordering, especially for a 2004.5 vehicle.

High-Pressure Oil System Repair Bundle — 6.0L Ford Power Stroke

Inside the box

Know exactly what arrives.

Included components for this product.

Included components for High-Pressure Oil System Repair Bundle — 6.0L Ford Power Stroke
QtyComponent
1 SP100 Stand Pipe & Dummy Plug Kit
Two standpipes, two dummy plugs, one high-pressure oil gallery plug and one CCV O-ring.
1 OR100 Oil Rail Ball Tube Repair Kit
Eight ball-tube/nipple assemblies, eight fluoroelastomer O-rings and one removal socket.
1 IP100 STC Pump Fitting Kit
Support bracket, branch-tube adapter, HPOP adapter fitting, seal/O-ring set and mounting hardware.

SYSTEM LOCATIONS

Where These Parts Work

Follow the high-pressure oil path from pump to injector and see which connections each kit services.

Ford OEM exploded view of the 2005 and later 6.0L high-pressure oil system. A identifies the standpipe service area, B the rail-to-injector connection, and C the STC-style pump-to-branch-tube connection. A B C
OEM exploded view · 2005+ STC-style system Ford Motor Company · View the original reference

SP100 — Standpipes & Dummy Plugs

Standpipes feed pressurized oil from the branch tube into each rail; dummy plugs seal the unused rail ports.

OR100 — Rail-to-Injector Connections

Ball tubes and seals sit between the oil rails and injectors, keeping oil contained at each connection.

IP100 — Pump-to-Branch-Tube Connection

The updated fitting services the STC-style connection between the high-pressure oil pump and branch tube.

Pump, rails and injectors are shown for context. Confirm your existing pump connection before ordering.

Before you begin

A good install starts here.

Review the instructions and any application-specific requirements before you begin.

SP100 Stand Pipe & Dummy Plug Manual — Instructions for the SP100 component only. This is not a complete bundle, IP100 or OR100 installation manual.

Before you order

Which kits are included?

One SP100 standpipe and dummy-plug kit, one OR100 oil-rail ball-tube repair kit and one IP100 STC fitting kit. See the contents for the parts included with each kit.

Will this fit an early 2004 or every 2004.5 engine?

Confirm the STC-style pump connection and build date before ordering, especially on a 2004.5 vehicle. Early round-pump / J-tube connections are excluded.

Does the SP100 manual cover the whole bundle?

The linked manual and guide cover SP100. Contact XOTIC for installation support for the IP100 and OR100 components.

What warranty applies?

The oil-system component kits carry the limited one-year warranty for non-fastener products, subject to the warranty policy.

California Proposition 65 warning

WARNING: Cancer and Reproductive Harm. www.P65Warnings.ca.gov

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